Name: China Custom 4-in-1 Aluminum Honeycomb Panel Manufacturers Suppliers Factory - Jusen
Brand: Chaoen
SKU: 311152328

Product Parameter Table

Product Name	Aluminum Honeycomb Panel - 4-in-1 System
Brand	CHAOEN / JUSEN
Material	Aluminum 3003/5052 Surface + Aluminum Honeycomb Core + Aluminum Back Sheet
Core Structure	Hexagonal Aluminum Honeycomb (Cell Size: 6 / 8 / 10 mm)
Surface Finish	PE Coating / PVDF Coating / Wood Grain Transfer / Anodized / Anti-Fingerprint
Color Options	Ivory White, Charcoal Black, Champagne, Warm Teak, Terracotta + Custom RAL/Pantone
Fire Resistance	A2 (Non-Combustible) - EN 13501-1 / GB 8624
Standard Size	1220 × 2440 mm (Custom up to 1500 × 4000 mm)
Thickness Options	10 / 12 / 15 / 18 / 20 / 25 mm (custom up to 50 mm)
Weight	3.5 – 6.5 kg/m²
Flatness	≤ 0.5 mm/m²
Flexural Strength	≥ 120 MPa
Formaldehyde Emission	0 μg/m³ (Zero VOC)
Temperature Resistance	-50°C to 100°C
Application	Ceiling · Wall Panel · Cabinet · Door - Home Interior + Public Space
Edge Treatment	Square / Beveled / PVC Edge Banding / Aluminum Trim
MOQ	100 m² per color/finish
Sample	Free A4 sample (buyer pays shipping)
Payment Terms	T/T · L/C · Trade Assurance
Lead Time	Stock 7 days · Custom 15-20 days · Bulk 25 days
Packaging	Pallet + Corrugated Carton + PE Foam Interlayer + Corner Protectors

Product Introduction

One Panel · Four Applications · Zero Compromise

The CHAOEN Aluminum Honeycomb Panel is engineered to be the single material for full-room renovation - covering ceiling, wall, cabinet, and door in one unified system. By combining premium aluminum alloy skins with a precision-engineered hexagonal honeycomb core, this panel achieves an unmatched balance of lightweight construction, exceptional rigidity, A2 fire safety, and zero-VOC health performance. Whether renovating a family kitchen, a hotel lobby, a hospital ward, or a school corridor, one bill of materials + one install method + one style now covers every surface - home and public space alike.

At only 3.5–6.5 kg/m² and up to 70% lighter than solid aluminum or MDF panels of equivalent thickness, our honeycomb panel dramatically reduces shipping costs and simplifies on-site installation. The all-aluminum construction is 100% waterproof, termite-proof, non-combustible (A2), and emits zero formaldehyde - making it the safest choice for kitchens, bathrooms, kids' rooms, and healthcare environments. Every panel is manufactured under ISO 9001 quality management and tested to EN 13501-1 and GB 8624 fire standards.

Detailed Description

Product Structure & Material Composition
Our Aluminum Honeycomb Panel is a 5-layer sandwich composite:

Top Skin: 0.5–1.0 mm aluminum alloy (3003/5052 grade), with PE, PVDF, wood-grain transfer, anodized, or anti-fingerprint finish.

Structural Adhesive: aircraft-grade epoxy resin, applied evenly across the full panel.

Core Layer: precision-expanded hexagonal aluminum honeycomb (6/8/10 mm cell).

Structural Adhesive: matching lower epoxy layer for balanced stress distribution.

Bottom Skin: 0.5–1.0 mm aluminum alloy backing sheet - prevents warping over decades of use.

Five Key Advantages

MOISTURE-PROOF - 0% water absorption. Safe for wet zones (kitchen, bathroom, coastal properties).

A2 FIRE-RESISTANT - non-combustible aluminum. Passes EN 13501-1 A2 · No flaming droplets · No toxic smoke.

EASY TO CLEAN - non-porous surface. Wipe off grease, dust, hard-water stains in seconds.

SAVE LABOR - dry-clip install, no cement or paint. 1 worker · 15 m² / hour · finish a room per day.

ZERO FORMALDEHYDE - 0 μg/m³ VOC emission. Safe for families, children, patients, students.

Surface Finish & Color Options

PE Coating - cost-effective, smooth finish, solid colors (Ivory White, Charcoal, Champagne, Terracotta + custom RAL).

PVDF Coating - premium fluorocarbon, 20+ year UV resistance.

Wood Grain Transfer - realistic teak, oak, walnut, maple, cherry.

Anodized - metallic luster (brushed silver, bronze, rose gold, champagne).

Anti-Fingerprint Nano-Coating - for high-touch cabinet doors and door panels.

4-in-1 Application Zones
① Ceiling
Seamless matte or wood-grain ceiling panels for living rooms, kitchens, hotel lobbies, hospital wards. Concealed T-bar system, joint ≤ 0.5 mm, no sagging over 20+ years.
② Wall Panel
Feature walls, corridor cladding, bathroom wet-zone walls, hotel and office public-space walls. Dry-clip install, no wet work, no downtime for occupied spaces.
③ Cabinet
Kitchen cabinets, bathroom vanities, hotel wardrobes, office storage - cabinet bodies and door panels. Waterproof core prevents swelling in humid environments.
④ Door
Interior room doors, wardrobe doors, cabinet doors, apartment entry doors - matching the same wood-grain or solid color used on walls and cabinets. One-supplier, one-style whole-unit renovation.

Installation & Processing

Cutting: standard carbide-tipped circular saw or CNC router.

Edge Banding: PVC / ABS / aluminum trim via hot-melt or PUR glue.

Joining: aluminum profiles, concealed clips, or structural adhesives.

Hardware: standard cabinet hinges, drawer slides, and handles via self-tapping screws or rivet nuts.

Pre-cut & edge-banded panels available on request - arrive at site ready to assemble.

Frequently Asked Questions (FAQ)

Q: Can one panel really cover ceiling, wall, cabinet, and door?

A: Yes. The CHAOEN Aluminum Honeycomb Panel is designed to be finished, sized, and edge-treated for any of the four application zones. You order one panel type in your chosen color/finish and process it into ceiling squares, wall lengths, cabinet doors, and room doors as needed. This gives your renovation a unified look, one bill of materials, and one install trade - dramatically reducing coordination overhead.

Q: What thicknesses match each application?

A: Recommended thicknesses: Ceiling 10 mm (light-duty) · Wall 15 mm · Cabinet body 20 mm · Cabinet/room door 25 mm. All 6 thicknesses (10/12/15/18/20/25 mm) share the same skin and core system, so panels look and match visually across zones.

Q: What is the MOQ and lead time?

A: MOQ 100 m² per color. Stock colors ship in 7 days. Custom colors / wood grain / anodized finishes: 15–20 days. Bulk project orders (5,000+ m²): 25 days. Rush service available on request.

Q: How does this compare to MDF, plywood, or ceramic tile?

A: Aluminum honeycomb outperforms in every critical dimension: 50–70% lighter than MDF/plywood, 90% lighter than tile; 0% water absorption vs MDF swelling and tile grout mold; A2 non-combustible vs MDF flammable; zero formaldehyde vs MDF off-gassing over years; 20+ year lifespan vs MDF 5–8 years; dry-clip install (15 m²/hr) vs tile wet install (5 m²/hr, 72 h curing).

Q: Is it truly zero-formaldehyde?

A: Yes. All-aluminum construction with epoxy adhesive: 0 μg/m³ measured formaldehyde emission (SGS test report available). Safe for infant rooms, hospital wards, and kindergartens where E0 wood-based products still off-gas over time.

Q: Is it A2 fire-rated?

A: Yes. Certified A2 non-combustible under EN 13501-1 and GB 8624 (test report available). The all-aluminum construction does not burn, produce flaming droplets, or emit toxic smoke - critical for kitchens, hotels, hospitals, schools, and any project subject to fire codes.

Q: What is the install speed and labor saving?

A: Dry-clip install: 1 worker installs 15 m² per hour - 3–5× faster than tile or plaster + paint. Zero curing time means the room can be occupied same-day. Typical labor cost saving: 60% vs traditional methods. Perfect for occupied-space renovation (hotels open, hospitals in operation) where downtime = lost revenue.

Q: What surface finishes work best for each zone?

A: Ceiling: PE Matte White or wood grain. Wall: PVDF (20-year UV) or wood grain. Cabinet: Anti-fingerprint nano-coating for high-touch doors. Door: PVDF or anodized for scratch resistance. All can be color-matched across zones.

Q: Can you supply pre-cut, edge-banded panels for cabinet/door manufacturing?

A: Yes. Send us your CAD cut list or drawings. We provide CNC cutting to size, PVC/ABS/aluminum edge banding, hinge cup drilling, and handle cutouts. Panels arrive at your factory or job site ready for immediate assembly - reducing waste and on-site labor.

Q: Do you offer samples?

A: Free A4-sized samples in your chosen color / finish / thickness. Buyer pays DHL shipping. Sample kits with our top-8 popular colors also available for design showrooms and studios.