Product Overview

The Compact Laminate Panel is a solid, self-supporting high-pressure laminate (HPL) panel manufactured by bonding multiple layers of kraft paper impregnated with phenolic resin under high temperature (150°C) and pressure (7–9 MPa). The surface is finished with a decorative paper layer and a wear-resistant melamine overlay. The result is a dense (≥1,350 kg/m³), 100% waterproof, impact-resistant panel that requires no substrate - it is a finished structural material in itself. Available in thicknesses from 2mm to 25mm, with 150+ decorative surface options including solid colors, realistic wood grains, marble textures, stone patterns, and custom digital prints. Edge treatment requires no separate banding - edges can be polished, beveled, or chamfered to reveal the solid-color core, creating a monolithic appearance. The panel is the material of choice for demanding applications where hygiene, durability, and moisture resistance are paramount: toilet cubicles, laboratory worksurfaces, hospital wall cladding, school lockers, restaurant tables, and commercial furniture.

Key Features & Advantages

• 100% Waterproof, Solid Core - No substrate, no lamination to MDF or plywood. The panel is waterproof through its entire thickness. No swelling, no delamination in wet environments.

• Exceptional Impact Resistance - High-density phenolic-resin-impregnated core withstands heavy use and vandalism without denting or cracking. Ideal for high-traffic public spaces.

• Hygienic & Antibacterial - Non-porous surface prevents bacterial growth. Easy to sanitize with standard cleaning agents. Meets hospital and food-service hygiene standards.

• Fire-Rated B1 - Phenolic resin core is self-extinguishing and does not produce flaming droplets. Compliant with GB 8624 B1 and EN 13501 Class B.

• No Edge Banding Required - Solid core can be factory-polished or beveled at edges. No edge tape to peel or delaminate - monolithic appearance for 25+ years.

• Scratch & Chemical Resistant - Melamine overlay resists scratches, abrasion (Taber 400–600+ cycles), and common chemicals including acids, alkalis, and solvents.

• UV & Fade Resistant - Decorative surface retains color in sunlight-exposed areas. Suitable for exterior semi-covered applications with appropriate UV-stabilized grades.

• Eco-Friendly - E1/E0 formaldehyde emission grades available. Long service life (25+ years) reduces replacement waste. Manufacturing scrap can be recycled as fuel.

• 150+ Design Options - Solid colors, realistic EIR wood grains, marble and stone textures, abstract patterns, custom digital prints. Matte, satin, and high-gloss finishes.

• Precision Fabrication - Cuts, drills, and routes on standard CNC woodworking equipment with carbide tooling. Factory pre-cut and edge-polish service available.

Technical Specifications

Parameter	Specification
Core Material	Kraft paper + phenolic resin, multiple layers
Surface	Decorative paper + melamine wear-resistant overlay
Total Thickness	2, 3, 4, 6, 8, 10, 12, 15, 18, 20, 25 mm
Standard Panel Size	1220×2440, 1220×1830, 1525×3050 mm (custom available)
Density	≥1,350 kg/m³
Surface Finishes	Solid colors (50+), wood grain EIR, stone/marble, abstract, custom print
Finish Types	Matte, satin, high-gloss, EIR textured
Fire Rating	B1 (GB 8624) / Class B (EN 13501)
Formaldehyde	E1 / E0 grade
Water Absorption	≤1.0% (24h immersion)
Flexural Strength	≥100 MPa
Scratch Resistance	≥4N (EN 438)
Abrasion Resistance	Taber 400–600+ cycles (IP 150–400 revolutions)
Edge Treatment	Polished, beveled, chamfered, or PVC/ABS edge-banded
Weight (6mm)	Approx. 8.1 kg/m²
Weight (12mm)	Approx. 16.2 kg/m²
Weight (18mm)	Approx. 24.3 kg/m²

Surface Finish Selection Guide

Finish Type	Appearance	Texture	Best Application
Solid Color Matte	Flat color, no reflection	Smooth	Toilet cubicles, hospital, school
Solid Color Satin	Soft sheen, rich color depth	Smooth	Commercial furniture, retail counters
Solid Color High-Gloss	Mirror reflection, vibrant color	Smooth glossy	Premium retail, luxury interiors
Wood Grain EIR	Realistic wood, synchronized grain	Embossed wood texture	Hotel, restaurant, residential
Marble Texture	Luxury stone appearance	Smooth or light texture	Hotel lobby, bathroom vanity
Stone / Concrete	Natural mineral appearance	Matte textured	Industrial style, modern office
Abstract / Custom Print	Any design or brand graphics	Smooth / textured	Branded retail, custom projects

Fabrication & Machining Guide

Operation	Tool	Parameters	Notes
Panel Cutting	Panel saw, carbide 60–80 teeth	Feed 8–15 m/min; face up	Cut from decorative face side
CNC Routing	Compression spiral carbide bit	12,000–18,000 RPM; 3–6 m/min	Climb-cut recommended for clean edge
Drilling	Carbide twist drill bit	2,000–3,500 RPM	Backing board to prevent break-out
Edge Polishing	Edge sander 120→240→400 grit	Progressive grits; water-cooled optional	Reveals solid color core - no edge banding needed
Edge Beveling	CNC or portable beveler	1–3 mm bevel, 15°–45° angle	Decorative edge detail
Hinge Cup 35mm	Forstner bit	2,500–3,500 RPM; backing board	Standard hinge cup depth
Screw Fixing	Self-tapping or pre-drilled	Pilot hole Ø 70% of screw dia.	Use stainless steel screws in wet areas

Applications

Toilet cubicles and partitions, laboratory worksurfaces and fume hood liners, hospital wall cladding and door faces, school and gym lockers, restaurant tables and commercial countertops, retail display fixtures and shelving, bathroom vanities and wet-area cabinetry, cleanroom wall and ceiling panels, public transport interior panels, elevator cab interiors, kitchen cabinet doors in high-moisture environments, shower and changing room partitions, hotel furniture and casegoods, museum and gallery display panels, and exterior semi-covered cladding with UV-stabilized grades.

Processing & Packaging

All panels ship as flat sheets (1220×2440 mm standard) with PE protective film on the decorative surface. Panels are stacked with foam interlayers, corner-protected with cardboard, palletized on plywood pallets, and stretch-wrapped. Export orders are crated with moisture-barrier lining. Pre-cut and edge-polished panels are individually labeled with position codes. MOQ: 100 sheets standard finishes; 200 sheets custom colors/patterns. Samples: 150×150 mm or A5 swatches available for color approval. Lead time: 3–5 working days stock solid colors; 10–15 working days custom color/texture; 15–25 working days large-volume orders. FCL/LCL sea freight (FOB/CIF). Store flat in dry ventilated area; keep PE film on until after installation.

Compact Laminate (HPL) Panel FAQ

Q: 1. What is a Compact Laminate (HPL) Panel?

A: A Compact Laminate Panel, also known as High-Pressure Laminate (HPL) Compact Board or, is a solid, self-supporting panel made by bonding multiple layers of kraft paper impregnated with phenolic resin under high temperature (150°C) and pressure (7–9 MPa). The surface is finished with a decorative paper layer and a wear-resistant overlay. The result is a dense, waterproof, impact-resistant panel that requires no substrate. It is widely used in toilet partitions, laboratory worktops, wall cladding, lockers, and furniture where durability and hygiene are critical.
• Core: Multiple kraft paper layers + phenolic resin
• Surface: Decorative paper + wear-resistant overlay
• Key properties: Waterproof, fire-rated, antibacterial, impact-proof, scratch-resistant

Q: 2. What are the standard specifications?

A: Common specifications:
• Total thickness: 2mm, 3mm, 4mm, 6mm, 8mm, 10mm, 12mm, 15mm, 18mm, 20mm, 25mm
• Standard panel size: 1220×2440mm, 1220×1830mm, 1525×3050mm (custom sizes available)
• Density: ≥1,350 kg/m³
• Surface finishes: Solid color, wood grain, stone texture, marble texture, abstract pattern
• Edge treatment: Square, beveled, bullnose
• Fire rating: B1 (GB 8624) / Class B (EN 13501)
• Formaldehyde emission: E1 / E0 grade

Q: 3. What is the minimum order quantity (MOQ)?

A: The typical MOQ is 100 sheets, depending on thickness and finish. Custom colors or patterns may require a minimum of 200 sheets. Larger orders enjoy progressive volume discounts.
• 100–499 sheets: Standard pricing
• 500–999 sheets: Discounted tier pricing
• 1,000+ sheets: Best-volume pricing

Q: 4. Where are compact laminate panels used?

A: Common applications:
• Toilet cubicles & partitions: Waterproof, hygienic, easy-clean surface for public restrooms
• Laboratory worktops & benches: Chemical-resistant, heat-resistant, non-porous
• Wall cladding & interior decoration: Hotels, hospitals, schools, commercial lobbies
• Lockers & storage: Gym, school, and office lockers requiring durability and moisture resistance
• Furniture & countertops: High-traffic commercial furniture, restaurant tables, retail displays
• Hospital & healthcare: Antibacterial surface ideal for clean environments

Q: 5. What are the advantages over traditional materials (MDF, plywood, solid surface)?

A: ① 100% Waterproof - unlike MDF or plywood, compact laminate does not swell, warp, or delaminate in wet conditions
② Superior impact resistance - high-density phenolic core withstands heavy use without denting
③ Antibacterial & hygienic - non-porous surface prevents bacterial growth, easy to sanitize
④ Fire-rated B1 - self-extinguishing, does not contribute to flame spread
⑤ Scratch & chemical resistant - withstands harsh cleaning agents and daily wear
⑥ No edge banding required - solid-core material can be polished at edges, no peeling risk
⑦ Eco-friendly - E1/E0 formaldehyde emission, long service life reduces replacement waste

Q: 6. What surface finishes and colors are available?

A: • Solid colors: Matte, satin, high-gloss - 50+ standard colors
• Wood grain textures: Oak, walnut, teak, ash, cherry, maple - realistic touch and appearance
• Stone & marble textures: White Carrara, Travertine, Calacatta, concrete - premium decorative look
• Abstract & custom patterns: Custom digital print available for branded or unique designs
• Finish types: Matte (anti-fingerprint), satin (natural sheen), high-gloss (modern premium), textured (wood/stone feel)

Q: 7. Is the panel fire-resistant?

A: Yes. Compact Laminate is rated B1 (Fire-Retardant) under GB 8624. The phenolic-resin-impregnated core is self-extinguishing and does not produce flaming droplets. For projects requiring higher ratings, upgraded fire-retardant formulations are available. Third-party SGS fire test reports can be provided upon request. The panel also meets EN 13501 Class B standards for European markets.

Q: 8. What is the typical production lead time?

A: • Stock solid colors (standard thickness): 3–5 working days
• Custom color / texture match: 10–15 working days
• Large-volume orders: 15–25 working days, depending on quantity
Actual delivery time depends on order volume and current production schedule. Rush orders may be accommodated with surcharge.

Q: 9. How are the panels packaged and shipped?

A: Packaging: Each panel is protected with PE film on the decorative surface, separated by foam interlayer sheets, bundled with cardboard corner protectors, and secured on plywood pallets or wooden crates.
Shipping:
• Domestic: Dedicated logistics or LTL delivery
• International: FCL/LCL sea freight (FOB/CIF terms), 20GP or 40HQ containers
Our protective packaging ensures minimal transit damage. We assist with insurance claims in the rare event of shipping damage.

Q: 10. How are compact laminate panels fabricated and installed?

A: Fabrication: Panels can be cut, drilled, routed, and edge-polished using standard woodworking CNC equipment with carbide-tipped tools.
Installation methods:
• Wall cladding: Screw-fixed to substrate or aluminum keel frame with color-matched screws
• Toilet partitions: Mounted on stainless steel or aluminum frame systems with brackets and hinges
• Countertops: Adhesive-bonded to substrate or supported by cabinet frames
• Lockers: CNC-cut panels assembled with cam-lock connectors or screws
We provide technical installation guides and can recommend compatible hardware and frame systems.

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