High-Density Aluminum Honeycomb Panel
High-Density Aluminum Honeycomb Panel

High-Density Aluminum Honeycomb Panel

Product Name: Aluminum Honeycomb Panel
Material: Aluminum3003.5052
Fire Resistant Level: A1
Weight: 2-5KG/Square Meter
Use: Building Curtain Wall/Interior Decoration, Aerospace, New EnergyVehicle Battery Packs, Industrial Equipment Enclosures, Furniture Manufacturing
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Products Description

 

The CHAOEN High-Density Aluminum Honeycomb Panel delivers High-Density Honeycomb Core, Structural-Grade Strength, and Marine & Aerospace Approved performance in a brushed aluminum face structural composite panel engineered for load-bearing, weight-critical, and safety-certified applications where standard decorative honeycomb panels cannot meet the structural, weight, or certification specification. Density 80-120 kg/m³, custom thickness 15-50mm, brushed aluminum face finish, Free Sample program available. MOQ 30 sqm -- contact us for structural specification sheet, marine and aerospace certification documentation, and project volume pricing.

 

Product Name

Aluminum Honeycomb Panel

Brand

CHAOEN

Material

Aluminum3003.5052

Color

Customized

Fire Resistant Level

A1

Temperature Resistance

-55°C~220°C

Weight

2-5KG/Square Meter

Flexural Strength

95%W 5%N

Use

Building Curtain Wall/Interior Decoration, Aerospace, New EnergyVehicle Battery Packs, Industrial Equipment Enclosures, Furniture Manufacturing

Standard Size

1220*2440mm

(Customized)

MOQ

200 Square Meter/Each Color

Sample

Free sample available

Payment

T/T, L/C, other

Packing

As customer required

 

High-Density Aluminum Honeycomb Panel Structural Grade

 

High-Density Aluminum Honeycomb Panel Structural Grade -- Marine & Aerospace Approved, Density 80-120 kg/m³, Thickness 15-50mm, Brushed Aluminum Face, Free Sample, MOQ 30 sqm

The CHAOEN High-Density Aluminum Honeycomb Panel is a structural-grade all-aluminum honeycomb composite panel engineered to the load-bearing, weight-critical, and safety-certified performance requirements of marine shipbuilding, aerospace interior and floor construction, transportation vehicle body panels, high-load architectural facade cassettes, industrial floor and work surface systems, and OEM structural composite applications where standard decorative-grade honeycomb panels cannot meet the compressive strength, shear stiffness, panel density, or marine and aerospace certification standards specified in the project engineering documentation.

 

CoreFeatures
Factory
Customization
Application

Marine & Aerospace Approved: The panel construction, core specification, and face skin bonding meet the material and performance approval requirements for marine shipbuilding classification society acceptance (hull interior, deck, and bulkhead panel applications) and aerospace interior structural composite panel specifications (cabin floor, galley, lavatory, and interior sidewall panel applications). Certification documentation and test reports are supplied to support marine and aerospace project approval submissions on request.

Custom Thickness 15-50mm: The panel is available in custom thickness from 15mm to 50mm to match the structural span, fixing centre, and deflection limit of each individual application -- 15-20mm for general structural cladding, 25-35mm for marine and vehicle interior structural panels, 40-50mm for aerospace floor and heavy point-load structural applications -- all produced on the same high-density honeycomb platform with the same structural performance and certification capability across the thickness range.

Brushed Aluminum Face Finish: The visible face presents a fine-line brushed aluminum surface -- the industrial-standard finish for marine, aerospace, and structural panel applications -- providing durable, low-glare, easy-clean surface appearance suited to interior structural panel installations, industrial floor and work surface systems, and OEM component panel applications. Alternative surface finishes and coatings available for specific project requirements.

Free Sample: Sample panels are supplied at no charge to qualified marine, aerospace, transportation, and structural project design teams for material evaluation, structural test verification, and installation mock-up assessment. Contact us with project specification and required sample size.

Applications: Marine deck, bulkhead, and interior panel construction, aerospace cabin floor and galley structural panels, high-speed vehicle and rail transportation body panels, structural building facade cassette systems, industrial floor panel and heavy-duty work surface substrates, raised access floor structural panels, machinery and equipment enclosure structural panels, and OEM structural composite panel component supply for marine, aerospace, and transportation manufacturers.

Pricing & MOQ: MOQ 30 sqm. Project pricing is quoted per specification -- contact us with panel thickness, core density, face skin specification, panel size, and total project quantity for a detailed structural-grade panel quotation, marine and aerospace certification documentation package, and Free Sample delivery.

 

Aluminum Honeycomb Panel FAQ

 

Q: 1. What is an aluminum honeycomb panel?

A: An aluminum honeycomb panel is a lightweight, high-strength composite panel made of two aluminum skin sheets bonded to an aluminum honeycomb core under high temperature and pressure. The hexagonal honeycomb structure provides an excellent strength-to-weight ratio and superior flatness. Common skin materials include 3003 and 5052 aluminum alloy, with surface finishes such as PVDF coating, PE coating, or anodizing.

Q: 2. What are the standard specifications?

A: Common specifications:
• Total thickness: 6mm, 10mm, 15mm, 20mm, 25mm, 30mm (customizable)
• Skin thickness: 0.5mm, 0.8mm, 1.0mm, 1.2mm, 1.5mm
• Core cell size: 6mm, 8mm, 10mm, 12mm
• Standard panel size: 1220×2440mm, 1500×3000mm (max 2000×6000mm)
• Core density: 60–120 kg/m³
• Surface finishes: PVDF, PE, anodizing, wood-grain transfer

Q: 3. What is the minimum order quantity (MOQ)?

A: The typical MOQ is 50–100 square meters, depending on specifications and surface finish. Custom or non-standard sizes may require adjusted MOQs. Larger orders enjoy better unit pricing. Please provide your specific size and quantity requirements for an accurate quotation.

Q: 4. Where are aluminum honeycomb panels used?

A: Common applications:
• Building facades: high-rise curtain walls, airports, exhibition centers
• Interior decoration: ceilings, partitions, elevator interiors, wall cladding
• Transportation: train interiors, metro station cladding, marine interiors
• Industrial: cleanroom panels, equipment housings, machine tables
• Furniture: high-end cabinet panels, display stands, signage
• Aerospace: aircraft interior panels, overhead bins

Q: 5. What are the advantages over solid aluminum panels?

A: ① Lighter weight: only 1/3 to 1/5 the weight of solid aluminum at the same thickness
② Superior flatness: honeycomb core ensures rigidity and resists deformation
③ Sound & heat insulation: air pockets in the core provide good insulation
④ High wind-load resistance: ideal for large-area curtain walls
⑤ Lower installation cost: lightweight means easier transport and faster installation
⑥ Eco-friendly: 100% recyclable aluminum, meeting green building standards

Q: 6. What surface finishes are available?

A: • PVDF (Fluorocarbon): best weather resistance, 25+ year lifespan, recommended for exterior walls
• PE (Polyester): rich colors, cost-effective, suitable for interiors and semi-exposed areas
• Anodizing: hard surface, metallic look, wear and corrosion resistant
• Wood-grain / stone-grain transfer: realistic decorative effect for interiors and furniture
• Brushed / mirror finish: unique metallic texture for high-end commercial spaces

Q: 7. Is the panel fire-resistant?

A: Yes. The panel is rated Class A fire-resistant (non-combustible) under GB 8624. Both the aluminum skins and honeycomb core are metal and will not burn or release toxic fumes. The product meets fire-safety requirements for building facades and public transport applications. Third-party fire test reports are available upon request.

Q: 8. What is the typical production lead time?

A: • Standard stock items: 3–5 working days
• Standard size, custom color: 7–15 working days
• Non-standard / special finish: 15–25 working days
Actual delivery time depends on order volume and current production schedule. Contact our sales team for a confirmed timeline. Rush orders may be accommodated.

Q: 9. How are the panels packaged and shipped?

A: Packaging: Each panel is separated by PE protective film, wrapped in corrugated cardboard or reinforced wooden crates with corner protectors.
Shipping:
• Domestic: dedicated logistics or LTL delivery with door-to-door service
• International: FCL/LCL sea freight (FOB/CIF terms), 20GP or 40HQ containers
Our standardized protective packaging keeps transit damage to a minimum. We assist with claims in the rare event of shipping damage.

Q: 10. How are honeycomb panels installed?

A: Installation methods:
• Curtain wall (dry-hang): aluminum brackets attached to the main structure - for building facades
• Adhesive bonding: structural adhesive or double-sided tape - for interior cladding
• Screw fixing: pre-drilled holes with countersunk screws - for ceilings and partitions
• Frame insertion: panels slotted into aluminum frame profiles - for doors, cabinets, displays
Facade projects should use certified professional installers. Interior applications can be handled by general fit-out teams, following the supplier's installation guide. We offer technical support.

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