Lightweight Honeycomb Composite Panel
Lightweight Honeycomb Composite Panel

Lightweight Honeycomb Composite Panel

Material:Aluminum3003.5052
Fire Resistant Level: A1
Weight: 2-5KG/Square Meter
Use: Building Curtain Wall/Interior Decoration, Aerospace, New EnergyVehicle Battery Packs, Industrial Equipment Enclosures, Furniture Manufacturing
MOQ: 200 Square Meter/Each Color
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Specifications

 

Product Name

Lightweight Honeycomb Composite Panel

Brand

CHAOEN

Material

Aluminum3003.5052

Color

Customized

Fire Resistant Level

A1

Temperature Resistance

-55°C~220°C

Weight

2-5KG/Square Meter

Flexural Strength

95%W 5%N

Use

Building Curtain Wall/Interior Decoration, Aerospace, New EnergyVehicle Battery Packs, Industrial Equipment Enclosures, Furniture Manufacturing

Standard Size

1220*2440mm

(Customized)

MOQ

200 Square Meter/Each Color

Sample

Free sample available

Payment

T/T, L/C, other

Packing

As customer required

 

This image shows the engineering truth behind every aluminum honeycomb panel claim -- a face sheet peeled back to reveal hundreds of precision hexagonal aluminum cells, each one contributing to the High Strength-to-Weight ratio that makes our Aluminum Honeycomb Core Panel the structural choice for architects, aerospace engineers, transportation designers, and fit-out contractors who need Fireproof & Waterproof compliance and Eco-friendly E0 Durable certification in a panel that weighs a fraction of what solid aluminum, steel, or stone alternatives demand. The honeycomb geometry is not incidental -- it is the reason this panel achieves bending stiffness and compression strength that outperforms solid materials of many times its weight, enabling large-format panel installations that reduce structural substrate requirements, installation labor, and transport costs simultaneously. Free samples available, MOQ just 100 sqm -- scroll down for core specifications and factory-direct pricing.

 

Aluminum Honeycomb Core Panel -- High Strength-to-Weight, Fireproof & Eco-Friendly E0

Our Aluminum Honeycomb Core Panel is the engineering foundation of modern lightweight composite construction -- a panel whose performance derives from the same hexagonal geometry that nature optimized in the beehive: maximum structural efficiency from minimum material. The large-format honeycomb core cross-section shown in this image demonstrates the precision cell geometry, uniform cell size, and clean bond lines that characterize our manufacturing quality -- factors that directly determine the consistency of strength, flatness, and surface quality delivered across every panel in a production batch.

High Strength-to-Weight is the defining performance property. The hexagonal aluminum cell array achieves bending rigidity and compression strength comparable to solid materials at a fraction of their weight -- enabling panel formats large enough to cover an entire wall section with a single piece, installed without mechanical lifting equipment and mounted on lightweight track systems that solid-material alternatives could not support. This weight reduction translates directly into lower structural substrate specification, reduced installation labor, lower freight cost, and faster project completion across every application from architectural facades to transportation vehicle interiors.

Fireproof and Waterproof ratings ensure the panel meets building safety and moisture resistance requirements for commercial interior and semi-exterior applications across all climate conditions. Eco-friendly E0 Durable certification confirms zero formaldehyde emission and long-term dimensional stability, making the panel appropriate for all occupied indoor environments throughout its full service life.

Available in a wide range of face sheet finishes, core thicknesses, and panel dimensions. OEM specifications supported. MOQ: 100 sqm. Free samples available -- contact us for core geometry data, structural test reports, and a factory-direct quotation

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Aluminum Honeycomb Panel FAQ

 

Q: 1. What is an aluminum honeycomb panel?

A: An aluminum honeycomb panel is a lightweight, high-strength composite panel made of two aluminum skin sheets bonded to an aluminum honeycomb core under high temperature and pressure. The hexagonal honeycomb structure provides an excellent strength-to-weight ratio and superior flatness. Common skin materials include 3003 and 5052 aluminum alloy, with surface finishes such as PVDF coating, PE coating, or anodizing.

Q: 2. What are the standard specifications?

A: Common specifications:
• Total thickness: 6mm, 10mm, 15mm, 20mm, 25mm, 30mm (customizable)
• Skin thickness: 0.5mm, 0.8mm, 1.0mm, 1.2mm, 1.5mm
• Core cell size: 6mm, 8mm, 10mm, 12mm
• Standard panel size: 1220×2440mm, 1500×3000mm (max 2000×6000mm)
• Core density: 60–120 kg/m³
• Surface finishes: PVDF, PE, anodizing, wood-grain transfer

Q: 3. What is the minimum order quantity (MOQ)?

A: The typical MOQ is 50–100 square meters, depending on specifications and surface finish. Custom or non-standard sizes may require adjusted MOQs. Larger orders enjoy better unit pricing. Please provide your specific size and quantity requirements for an accurate quotation.

Q: 4. Where are aluminum honeycomb panels used?

A: Common applications:
• Building facades: high-rise curtain walls, airports, exhibition centers
• Interior decoration: ceilings, partitions, elevator interiors, wall cladding
• Transportation: train interiors, metro station cladding, marine interiors
• Industrial: cleanroom panels, equipment housings, machine tables
• Furniture: high-end cabinet panels, display stands, signage
• Aerospace: aircraft interior panels, overhead bins

Q: 5. What are the advantages over solid aluminum panels?

A: ① Lighter weight: only 1/3 to 1/5 the weight of solid aluminum at the same thickness
② Superior flatness: honeycomb core ensures rigidity and resists deformation
③ Sound & heat insulation: air pockets in the core provide good insulation
④ High wind-load resistance: ideal for large-area curtain walls
⑤ Lower installation cost: lightweight means easier transport and faster installation
⑥ Eco-friendly: 100% recyclable aluminum, meeting green building standards

Q: 6. What surface finishes are available?

A: • PVDF (Fluorocarbon): best weather resistance, 25+ year lifespan, recommended for exterior walls
• PE (Polyester): rich colors, cost-effective, suitable for interiors and semi-exposed areas
• Anodizing: hard surface, metallic look, wear and corrosion resistant
• Wood-grain / stone-grain transfer: realistic decorative effect for interiors and furniture
• Brushed / mirror finish: unique metallic texture for high-end commercial spaces

Q: 7. Is the panel fire-resistant?

A: Yes. The panel is rated Class A fire-resistant (non-combustible) under GB 8624. Both the aluminum skins and honeycomb core are metal and will not burn or release toxic fumes. The product meets fire-safety requirements for building facades and public transport applications. Third-party fire test reports are available upon request.

Q: 8. What is the typical production lead time?

A: • Standard stock items: 3–5 working days
• Standard size, custom color: 7–15 working days
• Non-standard / special finish: 15–25 working days
Actual delivery time depends on order volume and current production schedule. Contact our sales team for a confirmed timeline. Rush orders may be accommodated.

Q: 9. How are the panels packaged and shipped?

A: Packaging: Each panel is separated by PE protective film, wrapped in corrugated cardboard or reinforced wooden crates with corner protectors.
Shipping:
• Domestic: dedicated logistics or LTL delivery with door-to-door service
• International: FCL/LCL sea freight (FOB/CIF terms), 20GP or 40HQ containers
Our standardized protective packaging keeps transit damage to a minimum. We assist with claims in the rare event of shipping damage.

Q: 10. How are honeycomb panels installed?

A: Installation methods:
• Curtain wall (dry-hang): aluminum brackets attached to the main structure - for building facades
• Adhesive bonding: structural adhesive or double-sided tape - for interior cladding
• Screw fixing: pre-drilled holes with countersunk screws - for ceilings and partitions
• Frame insertion: panels slotted into aluminum frame profiles - for doors, cabinets, displays
Facade projects should use certified professional installers. Interior applications can be handled by general fit-out teams, following the supplier's installation guide. We offer technical support.

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