FRP Honeycomb Composite Panel
FRP Honeycomb Composite Panel

FRP Honeycomb Composite Panel

Product Name: FRP Honeycomb Composite Panel
Material: Aluminum3003.5052
Fire Resistant Level: A1
Weight: 2-5KG/Square Meter
Use: Building Curtain Wall/Interior Decoration, Aerospace, New EnergyVehicle Battery Packs, Industrial Equipment Enclosures, Furniture Manufacturing
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Product Name

FRP Honeycomb Composite Panel

Brand

CHAOEN

Material

Aluminum3003.5052

Color

Customized

Fire Resistant Level

A1

Temperature Resistance

-55°C~220°C

Weight

2-5KG/Square Meter

Flexural Strength

95%W 5%N

Use

Building Curtain Wall/Interior Decoration, Aerospace, New EnergyVehicle Battery Packs, Industrial Equipment Enclosures, Furniture Manufacturing

Standard Size

1220*2440mm

(Customized)

MOQ

200 Square Meter/Each Color

Sample

Free sample available

Payment

T/T, L/C, other

Packing

As customer required

 

The CHAOEN Transportation Grade FRP Honeycomb Composite Panel delivers Lightweight, Anti-Corrosion, and Easy Clean performance certified to CE, ISO9001, SGS, and IMO standards -- a fiberglass-reinforced plastic face skin bonded to an aluminum honeycomb core, engineered specifically for the structural, fire, corrosion, and hygiene requirements of railway carriage interiors, bus body panels, marine vessel interior cladding, airport terminal fit-out, and commercial vehicle interior applications where IMO marine certification and transportation-grade panel performance are mandatory. OEM/ODM orders accepted. MOQ 50 sqm at $28/sqm, scaling to $24/sqm at 500 sqm and $20/sqm at 1000+ sqm -- contact us for project pricing and free sample.

 

Transportation Grade FRP Honeycomb Composite Panel -- Lightweight, Anti-Corrosion, Easy Clean, CE/ISO9001/SGS/IMO, OEM/ODM, MOQ 50 sqm

The CHAOEN Transportation Grade FRP Honeycomb Composite Panel is a structural interior cladding panel engineered to meet the combined performance requirements of the railway, marine, bus, and aviation transportation sectors -- Lightweight for vehicle payload and fuel efficiency, Anti-Corrosion for salt-spray, humidity, and chemical cleaning agent exposure in transportation environments, Easy Clean for passenger-facing interior surfaces under high daily cleaning frequency, and IMO certified for fire safety compliance in marine vessel applications -- in a single panel certified to CE, ISO9001, SGS, and IMO standards.

FRP Face Skin: The face skin of this panel is Fiberglass Reinforced Plastic -- a glass fiber woven fabric embedded in a thermoset resin matrix -- producing a surface skin that is harder, more impact resistant, and more chemically resistant than aluminum, painted steel, or plastic laminate face skins under the abrasion, impact, and aggressive cleaning chemical exposure conditions typical of railway carriage, bus, ferry, and airport terminal interior cladding applications. The FRP face skin is inherently corrosion-free -- no galvanic corrosion, no surface rust, no paint delamination -- in the salt-spray, condensation, and humidity conditions of marine and coastal transportation environments.

Aluminum Honeycomb Core: The structural core is a high-density aluminum honeycomb whose hexagonal cell geometry distributes panel loads through the full cell wall network, producing the high stiffness-to-weight ratio that keeps the finished FRP honeycomb panel at a fraction of the weight of steel, solid aluminum, plywood, or GRC panel systems of equivalent structural depth -- directly reducing vehicle tare weight, improving payload capacity, and reducing fuel or energy consumption across the operating life of the vehicle.

Lightweight: FRP face skin plus aluminum honeycomb core delivers the maximum strength-to-weight performance available in a flat composite panel format -- critical for high-speed rail carriages, electric bus body panels, ferry interior bulkheads, and aircraft cabin interior panels where every kilogram of panel weight saved across the vehicle interior reduces operating cost and extends range.

Anti-Corrosion: The FRP face skin contains no metallic component and produces no galvanic or oxidation corrosion reaction in salt-spray, marine atmosphere, condensation, or chemical cleaning environments -- eliminating the surface rust, paint blistering, and edge corrosion that limit the service life of steel and aluminum face panel systems in maritime and coastal transportation interiors.

Easy Clean: The smooth, non-porous FRP surface face resists adhesion of dirt, grease, food, and biological contamination, enabling rapid wipe-down cleaning with standard transportation interior cleaning agents without surface degradation -- the primary hygiene maintenance requirement for passenger-facing wall and ceiling cladding panels in railway, bus, ferry, and airport terminal interiors serviced multiple times daily.

IMO Certification: The panel carries IMO (International Maritime Organization) fire safety certification -- confirming compliance with marine vessel interior material fire performance requirements for passenger ship and commercial vessel interior cladding applications under SOLAS (Safety of Life at Sea) regulations. CE marked. ISO9001 quality management certified. SGS third-party tested and verified.

OEM/ODM: Custom panel size, overall thickness, FRP face skin color and texture, honeycomb core cell size and density, edge banding specification, and surface coating available for OEM and ODM transportation project orders. Project-specific test reports and sample panels supplied on request.

Applications: Railway carriage and high-speed train interior wall and ceiling cladding, bus and coach body interior panels, ferry and passenger vessel interior bulkhead and ceiling cladding, airport terminal and transit hub interior wall panels, commercial vehicle refrigerated body panels, marine offshore platform interior cladding, and clean-room and food processing facility wall panels.

Pricing & MOQ: MOQ 50 sqm. 50-499 sqm: $28/sqm. 500-999 sqm: $24/sqm. 1000+ sqm: $20/sqm. Contact us today for project volume pricing, free sample panel, and custom specification quotation.

 

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Aluminum Honeycomb Panel FAQ

 

Q: 1. What is an aluminum honeycomb panel?

A: An aluminum honeycomb panel is a lightweight, high-strength composite panel made of two aluminum skin sheets bonded to an aluminum honeycomb core under high temperature and pressure. The hexagonal honeycomb structure provides an excellent strength-to-weight ratio and superior flatness. Common skin materials include 3003 and 5052 aluminum alloy, with surface finishes such as PVDF coating, PE coating, or anodizing.

Q: 2. What are the standard specifications?

A: Common specifications:
• Total thickness: 6mm, 10mm, 15mm, 20mm, 25mm, 30mm (customizable)
• Skin thickness: 0.5mm, 0.8mm, 1.0mm, 1.2mm, 1.5mm
• Core cell size: 6mm, 8mm, 10mm, 12mm
• Standard panel size: 1220×2440mm, 1500×3000mm (max 2000×6000mm)
• Core density: 60–120 kg/m³
• Surface finishes: PVDF, PE, anodizing, wood-grain transfer

Q: 3. What is the minimum order quantity (MOQ)?

A: The typical MOQ is 50–100 square meters, depending on specifications and surface finish. Custom or non-standard sizes may require adjusted MOQs. Larger orders enjoy better unit pricing. Please provide your specific size and quantity requirements for an accurate quotation.

Q: 4. Where are aluminum honeycomb panels used?

A: Common applications:
• Building facades: high-rise curtain walls, airports, exhibition centers
• Interior decoration: ceilings, partitions, elevator interiors, wall cladding
• Transportation: train interiors, metro station cladding, marine interiors
• Industrial: cleanroom panels, equipment housings, machine tables
• Furniture: high-end cabinet panels, display stands, signage
• Aerospace: aircraft interior panels, overhead bins

Q: 5. What are the advantages over solid aluminum panels?

A: ① Lighter weight: only 1/3 to 1/5 the weight of solid aluminum at the same thickness
② Superior flatness: honeycomb core ensures rigidity and resists deformation
③ Sound & heat insulation: air pockets in the core provide good insulation
④ High wind-load resistance: ideal for large-area curtain walls
⑤ Lower installation cost: lightweight means easier transport and faster installation
⑥ Eco-friendly: 100% recyclable aluminum, meeting green building standards

Q: 6. What surface finishes are available?

A: • PVDF (Fluorocarbon): best weather resistance, 25+ year lifespan, recommended for exterior walls
• PE (Polyester): rich colors, cost-effective, suitable for interiors and semi-exposed areas
• Anodizing: hard surface, metallic look, wear and corrosion resistant
• Wood-grain / stone-grain transfer: realistic decorative effect for interiors and furniture
• Brushed / mirror finish: unique metallic texture for high-end commercial spaces

Q: 7. Is the panel fire-resistant?

A: Yes. The panel is rated Class A fire-resistant (non-combustible) under GB 8624. Both the aluminum skins and honeycomb core are metal and will not burn or release toxic fumes. The product meets fire-safety requirements for building facades and public transport applications. Third-party fire test reports are available upon request.

Q: 8. What is the typical production lead time?

A: • Standard stock items: 3–5 working days
• Standard size, custom color: 7–15 working days
• Non-standard / special finish: 15–25 working days
Actual delivery time depends on order volume and current production schedule. Contact our sales team for a confirmed timeline. Rush orders may be accommodated.

Q: 9. How are the panels packaged and shipped?

A: Packaging: Each panel is separated by PE protective film, wrapped in corrugated cardboard or reinforced wooden crates with corner protectors.
Shipping:
• Domestic: dedicated logistics or LTL delivery with door-to-door service
• International: FCL/LCL sea freight (FOB/CIF terms), 20GP or 40HQ containers
Our standardized protective packaging keeps transit damage to a minimum. We assist with claims in the rare event of shipping damage.

Q: 10. How are honeycomb panels installed?

A: Installation methods:
• Curtain wall (dry-hang): aluminum brackets attached to the main structure - for building facades
• Adhesive bonding: structural adhesive or double-sided tape - for interior cladding
• Screw fixing: pre-drilled holes with countersunk screws - for ceilings and partitions
• Frame insertion: panels slotted into aluminum frame profiles - for doors, cabinets, displays
Facade projects should use certified professional installers. Interior applications can be handled by general fit-out teams, following the supplier's installation guide. We offer technical support.

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