Product Parameter Table
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Product Name |
Aluminum Honeycomb Sheet - Fully Customizable Series |
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Brand |
CHAOEN |
|
Material |
Aluminum Alloy Face Sheet + Aluminum Honeycomb Core + Aluminum Back Sheet (Custom Configurations Available) |
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Color Options |
Available in Multiple Colors - Dark Wood Grain, Light Oak Wood Grain, Pure White Matte, Light Grey Matte, Warm Walnut, Teak, Custom RAL/Pantone Color Matching, Custom Wood Grain Patterns |
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Specifications |
Various Specifications - Custom Thickness, Custom Panel Size, Custom Edge Profile, Custom Surface Texture, Custom Core Cell Size, Custom Acoustic Backing |
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Fire Resistant Level |
Class A - Non-Combustible (Aluminum Honeycomb Core, Compliant with International Building Fire Codes) |
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Water Resistance |
100% Water-Proof (Non-Porous Surface, No Swelling, Mold-Resistant, Suitable for Interior Wet Areas) |
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Surface Durability |
Scratch-Resistant, Stain-Proof, Easy Clean - Maintains Appearance Through Years of Use in Any Interior Environment |
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Formaldehyde Emission |
Zero Formaldehyde (EN 717-1 E0 Grade - Safe for All Interior Applications Including Healthcare and Education) |
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Use |
Residential Interior Walls, Commercial Office Interiors, Hotel & Hospitality Fit-Outs, Retail Store Wall Cladding, Healthcare Facility Walls, Educational Institution Interiors, Furniture & Cabinet Panels, Exhibition & Display Walls, Custom Architectural Feature Walls |
|
Customizable Dimensions |
Standard Sheet: 1220 × 2440 mm / 1220 × 3000 mm / Custom Width up to 1500 mm / Custom Length up to 4000 mm |
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Customizable Thickness |
6mm, 8mm, 10mm, 12mm, 15mm, 18mm, 20mm, 25mm (Select Based on Application: Wall, Ceiling, Furniture, or Structural) |
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MOQ |
Flexible MOQ - Stock Colors from 50 m², Custom Colors from 200 m² (Consult per Project Specification) |
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Sample |
Free Sample Kit Available - Includes Color Swatches + Cross-Section Core Sample (Shipping Cost at Buyer's Expense) |
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Payment |
T/T, L/C, Western Union, Trade Assurance |
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Packing |
Custom Packaging Available - Standard: Pallet + Individual PE Film + Foam Interlayer + Corner Protectors |
Product Introduction
Available in Multiple Colors • Various Specifications - Built Your Way -
Every project is unique, and your wall panels should adapt to your design - not the other way around. Our Customizable Aluminum Honeycomb Wall Panel Series is built on a single, proven aerospace-grade platform that you configure to your exact requirements. Available in multiple colors - from rich dark wood grains and warm light oaks to crisp solid whites, contemporary greys, and custom RAL-matched brand colors. Available in various specifications - choose your thickness from 6mm to 25mm, your panel size up to 1500×4000mm, your edge profile, your surface texture, your core cell size, and your acoustic backing options. Each panel shares the same foundation: a lightweight aluminum honeycomb core that delivers Class A fire safety, 100% waterproof durability, zero-formaldehyde air quality, and the easy-clean convenience that makes aluminum honeycomb the superior alternative to wood, MDF, gypsum, PVC, and mineral fiber across every interior application. Whether you need ten panels for a residential feature wall or ten thousand for a multi-tower commercial project, the combination of color choice, specification flexibility, and consistent engineering quality means your wall panels arrive exactly as specified - customized to your project, not compromised by a catalog limitation.
Detailed Description
Fully Customizable Aluminum Honeycomb - One Platform, Infinite Possibilities
Mass-produced building materials force architects, designers, and contractors to work within the constraints of standard sizes, standard colors, and standard specifications - designing around the material instead of having the material designed around the project. Our Fully Customizable Aluminum Honeycomb Wall Panel Series flips this relationship. Starting from a single, proven aluminum honeycomb platform - aluminum face sheet, aluminum honeycomb core, aluminum back sheet - every parameter is adjustable to your specification. Color: choose from a curated portfolio of popular finishes including dark wood grain, light oak, white matte, and warm grey, or specify any RAL or Pantone color for exact brand or design matching. Wood grain patterns can be customized for direction, scale, and species appearance. Size: panels can be manufactured up to 1500mm wide and 4000mm long - enabling full-height seamless walls in a single panel that eliminate horizontal joints entirely. Thickness: select from 6mm for lightweight cabinet cladding to 25mm for structural wall panels requiring maximum rigidity and flatness over large spans. Edge profile: square, beveled, interlocking, or custom routered profiles to match your architectural detailing. Surface texture: matte smooth, fine texture, wood grain emboss, or custom patterns applied at the factory. This is wall paneling configured to your vision - not selected from a limited catalog.
"Available in Multiple Colors" means you never have to compromise your design palette to fit a product limitation. The standard portfolio covers the essential interior spectrum: Dark Wood Grain delivers the rich, dramatic warmth of premium hardwood paneling for executive offices, hotel lobbies, and luxury residential feature walls. Light Oak Wood Grain provides the bright, Scandinavian-inspired natural aesthetic that dominates contemporary residential and hospitality design. Pure White Matte offers the clean, timeless backdrop for minimalist interiors, medical facilities, and spaces where maximum light reflectance is desired. Light Grey Matte presents the versatile modern neutral that complements any design scheme in commercial offices, retail environments, and multi-unit residential projects. Beyond these core colors, our custom color matching service reproduces any RAL Classic, RAL Design, Pantone, or custom brand color on the aluminum face sheet using spectro-matched powder coating. For wood grain finishes, we can customize the grain pattern, color tone, and texture depth to match existing millwork, furniture, or flooring - creating a unified visual language across all interior surfaces. For projects requiring multiple colors across different zones, all colors are produced in the same batch to ensure consistent quality and precise color relationships. A physical color swatch kit with all four standard finishes plus a cross-section core sample is shipped free of charge for your evaluation before specification.
"Various Specifications" gives you control over every technical parameter to optimize the panel for your specific application. Thickness selection is driven by the performance requirements of the installation: 6–8mm panels suit lightweight cabinet cladding, furniture surfaces, and decorative wall overlays where minimal thickness and maximum flexibility are valued; 10–12mm panels are the standard for general interior wall cladding, providing an optimal balance of rigidity, weight, and cost; 15–18mm panels deliver enhanced flatness and structural stiffness for large-format walls, high-traffic commercial corridors, and applications requiring impact resistance; 20–25mm panels are specified for structural applications, extra-large spans, and installations where maximum rigidity is required without intermediate support. Core cell size is selectable between 4mm, 6mm, 8mm, and 10mm hexagonal cells - smaller cells provide higher compressive strength and smoother surface quality for thin panels, while larger cells reduce weight and cost for thicker panels where surface quality is less affected. Acoustic backing is an optional addition - a layer of non-woven polyester fleece or acoustic fabric bonded to the back sheet that can be specified when sound absorption (NRC up to 0.75) is required, such as in open-plan offices, classrooms, conference rooms, and hospitality spaces. Surface finish options include matte powder coating, satin, gloss, anti-fingerprint coating, anti-bacterial silver-ion treatment, and UV-resistant coating for sun-exposed areas. Edge profile choices range from simple square cut to interlocking tongue-and-groove, shiplap, beveled, and custom CNC profiles. Every specification choice is documented in a pre-production specification sheet reviewed and confirmed with you before manufacturing begins.
Regardless of which colors and specifications you choose, every panel shares the same uncompromising performance foundation. The all-aluminum honeycomb core achieves Class A non-combustible fire rating under EN 13501-1 and GB 8624 Grade A - the panels will not ignite, produce zero toxic smoke, and generate zero flaming droplets. This fire safety performance is consistent across all thicknesses, all colors, and all surface finishes - you never trade safety for aesthetics or cost optimization. The panels are 100% waterproof at every thickness and specification - the aluminum core is physically incapable of absorbing water, swelling, or supporting mold growth, making the panels suitable for bathrooms, kitchens, laundry rooms, pool areas, and any interior space subject to humidity or occasional water exposure. Zero formaldehyde certification (EN 717-1 E0 Grade) applies to the entire product range - there are no urea-formaldehyde binders, no VOC-emitting adhesives, and no chemical treatments that compromise indoor air quality. This is particularly important for projects targeting green building certifications (LEED, BREEAM, WELL) and for healthcare, education, and residential applications where occupant health is a primary design consideration. The powder-coated or wood-grain transfer surface is scratch-resistant, stain-proof, and cleans with standard non-abrasive household or commercial cleaning products - maintaining its appearance through years of use without refinishing. This consistent performance across all customizable options means you can specify different colors and specifications for different zones within the same project and have complete confidence that every panel meets the same safety, durability, and environmental standards.
Customization extends to installation method, with panel specification dictating the optimal mounting approach. Lightweight panels (6–10mm) are ideal for adhesive bonding to prepared substrates or clip-on systems over existing walls - fast, clean, and requiring minimal tools. Standard wall panels (10–15mm) mount via concealed Z-clips or aluminum tracking systems that provide a mechanical connection to the structural wall while allowing for thermal movement and substrate irregularities. Heavy structural panels (18–25mm) can be specified with integrated mounting points, reinforced edge profiles, or direct mechanical fastening for high-load or large-span installations. Across all methods, the panels arrive on site pre-finished - your chosen color, texture, and edge profile are factory-applied and factory-inspected, eliminating on-site painting, finishing, and the quality variability of site-applied coatings. This pre-finishing saves labor in two ways: it removes multiple trade steps from the construction schedule (no painter, no sander, no finisher), and it eliminates the workflow delays of drying and curing times. The space is ready for occupation immediately after the last panel is mounted. For large-scale commercial and multi-unit residential projects, the combination of customizable panel sizes (reducing the number of panels and joints), pre-finishing (eliminating wet trades), and lightweight handling (reducing crew size and equipment) can reduce total wall installation time by 40–60% compared to traditional framing, drywall, and painting sequences.
From the warm light oak feature wall of a residential living room to the crisp white matte cladding of a medical consulting suite, from the dramatic dark wood grain backdrop of a hotel lobby reception to the versatile light grey paneling of a corporate office corridor, from the thin 6mm decorative overlay transforming a retail fitting room to the robust 25mm structural panel spanning a double-height atrium wall, our Customizable Aluminum Honeycomb Wall Panel Series delivers one platform, infinite possibilities. Available in Multiple Colors. Various Specifications. Water-Proof. Won't Ignite. Easy Clean. Save Labor. Zero Formaldehyde. Contact our projects team today to request your free color swatch kit with cross-section core sample, discuss your custom specification requirements, or receive a tailored quotation for your next interior project - whatever the application, whatever the color, whatever the specification, we build it your way.
Frequently Asked Questions (FAQ)
Q: 1. What does "Fully Customizable" mean for these wall panels?
A: "Fully Customizable" means you specify the parameters, we manufacture to your specification. Starting from a single aluminum honeycomb platform (face sheet + honeycomb core + back sheet), you choose: color (from 4 standard finishes or any RAL/Pantone custom color), panel dimensions (up to 1500×4000mm), thickness (6mm to 25mm), surface texture (matte, satin, gloss, wood grain emboss, custom), edge profile (square, beveled, interlocking, custom), core cell size (4–10mm), and optional features (acoustic backing, anti-bacterial coating, anti-fingerprint coating, UV-resistant coating). Every panel is manufactured to your confirmed specification sheet, not selected from pre-made stock. This means your wall panels arrive exactly as your project requires - no compromise on color, size, thickness, or performance. The customization process includes a pre-production specification review where we confirm every parameter with you, followed by a physical sample (for custom colors) approved before full production begins.
Q: 2. What are the standard specifications?
A: Common specifications:
• Thickness: 6mm, 8mm, 10mm, 12mm, 15mm, 18mm, 20mm, 25mm (select based on application - decorative overlay, wall cladding, or structural)
• Aluminum face sheet: 0.5mm, 0.7mm, or 1.0mm (selected based on panel thickness and surface durability requirements)
• Aluminum back sheet: 0.5mm or 0.7mm (standard); thicker back sheet available for structural applications
• Core cell size: 4mm, 6mm, 8mm, 10mm (smaller cells for smoother surface and higher strength; larger cells for lighter weight)
• Panel dimensions: Standard 1220×2440mm, 1220×3000mm; custom up to 1500mm width × 4000mm length
• Standard colors: Dark Wood Grain, Light Oak Wood Grain, Pure White Matte, Light Grey Matte; custom RAL/Pantone available for any color
• Edge profiles: Square, beveled, interlocking tongue-and-groove, shiplap, custom CNC profile (specify at order)
• Panel weight: 3.0–10.0 kg/m² (varies by thickness - typically 50–70% lighter than equivalent solid panel of same material)
Q: 3. What is the minimum order quantity (MOQ)?
A: MOQ is flexible and depends on your customization level. Standard stock colors (Dark Wood, Light Oak, White, Light Grey) in standard sizes start from 50 m² per color - accessible for small projects, single-room renovations, and trial installations. Custom RAL/Pantone color-matched panels require a minimum of 200 m² per color due to the powder coating setup and color matching process. Custom non-standard panel sizes have an MOQ of 200 m² per size specification. Projects combining multiple custom parameters (custom color + custom size + custom thickness) may have adjusted MOQ requirements based on production complexity. We work with you to optimize your specification to balance design intent with project budget and volume. For very large commercial projects, volume pricing tiers apply. For very small pilot projects, contact us to discuss flexible trial arrangements - we accommodate prototypes, mock-up rooms, and specification testing with reduced minimums whenever possible.
Q: 4. What are the most common specifications for different applications?
A: Common applications:
• Residential feature walls: 10–12mm, Light Oak or Dark Wood grain, 1220×2440mm, square edge, matte finish - warm, natural aesthetic with clip-on installation
• Commercial office walls: 12–15mm, Light Grey or White, 1220×3000mm for full-height walls, beveled edge for shadow gap - professional, low-maintenance, sound-reducing
• Hotel lobby feature walls: 15–18mm, Dark Wood grain or custom brand color, 1220×3000mm, interlocking edge - premium luxury aesthetic with seamless panel joints
• Healthcare facility walls: 12–15mm, White matte with anti-bacterial coating, 1220×2440mm, square edge - hygienic, disinfectant-resistant, non-porous surface
• Retail store cladding: 10–12mm, custom brand color or wood grain, custom panel width for store-specific layout, beveled edge - brand consistency with fast installation
• Cabinet & Furniture panels: 6–8mm, any finish, cut-to-size from standard sheets, square edge - ultra-lightweight cladding that does not swell or warp in kitchens and bathrooms
• Acoustic wall panels: 15–18mm with 9mm acoustic fleece backing, micro-perforated option available, 1220×2440mm - NRC 0.75 sound absorption for open-plan offices, classrooms, and conference rooms
• Exhibition & Display walls: 6–10mm, custom printed graphics or brand colors, 1220×2440mm, lightweight for portable and temporary installations
Q: 5. How does the customizable aluminum honeycomb panel compare to traditional wall materials?
A: ① Water-Proof: 100% waterproof aluminum core vs. gypsum drywall (crumbles when wet), MDF (swells and disintegrates), and wood (warps and rots) - suitable for any interior environment regardless of humidity
② Won't Ignite: Class A non-combustible aluminum vs. combustible wood, MDF, PVC panels, and fabric wallcoverings - fire safety without compromise on aesthetics or color choice
③ Easy Clean: Non-porous, stain-proof surface vs. painted drywall (absorbs stains, needs repainting) and wood (requires refinishing) - maintains appearance with simple wipe-down cleaning
④ Save Labor: Pre-finished, cut-to-size panels installed in hours vs. multi-day drywall finishing + painting sequence - eliminates wet trades, drying time, and on-site finishing quality variability
⑤ Customizable: Exact color, exact size, exact thickness, exact edge profile from one supplier vs. coordinating multiple trades and materials to achieve a custom wall appearance
⑥ Lightweight: 50–70% lighter than equivalent solid panels vs. heavy stone, solid wood, and cement board - reduces structural load, shipping cost, and installation crew requirements
⑦ Zero Formaldehyde: EN 717-1 E0 certified across all colors and specifications vs. MDF, plywood, and particle board that off-gas formaldehyde - safe for 24/7 occupied spaces including bedrooms, classrooms, and healthcare
Q: 6. What surface finishes are available?
A: • Dark Wood Grain: Rich, dramatic hardwood aesthetic - deep brown tones with pronounced grain character. Ideal for executive offices, luxury hotel feature walls, and premium residential interiors seeking warmth and sophistication.
• Light Oak Wood Grain: Bright, Scandinavian-inspired natural aesthetic - light brown tones with subtle grain pattern. Perfect for contemporary residential walls, hospitality interiors, and modern office spaces.
• Pure White Matte: Clean, timeless, and light-maximizing - the versatile choice for healthcare, minimalist residential, and any space where brightness and perceived cleanliness are priorities.
• Light Grey Matte: Sophisticated modern neutral - complements any color scheme, hides minor dust between cleanings, and provides a professional backdrop for commercial, retail, and corporate environments.
• Custom RAL/Pantone Color: Exact brand color matching via spectro-matched powder coating - corporate identity colors, signature hospitality palettes, and designer-specified hues reproduced with Delta E ≤1.5 color accuracy.
• Custom Wood Grain: Species, color tone, grain scale, and texture depth customized to match existing millwork - create a unified wood aesthetic across doors, furniture, flooring, and wall panels from one coordinated finish.
• All finishes are factory-applied and factory-inspected for color consistency, surface quality, and adhesion before packaging - color certification swatches provided with every order batch.
Q: 7. What is the customization process from inquiry to delivery?
A: The customization process follows six clear steps. Step 1 - Inquiry: You provide your project requirements - application type, approximate area, preferred colors, and any special requirements. Step 2 - Specification Proposal: We recommend optimal panel specifications (thickness, size, core cell size, edge profile, surface finish) based on your application and provide a preliminary quotation. Step 3 - Sample Approval: For custom colors, we produce a physical 150×150mm color sample on the actual aluminum substrate for your approval. For standard colors, we ship the free swatch kit immediately. Step 4 - Specification Confirmation: We jointly review and sign off a detailed specification sheet covering every parameter - color code, panel dimensions, thickness, edge profile, surface finish, core specification, backing option, quantity, packaging requirements, and delivery schedule. Step 5 - Production: Panels are manufactured to the confirmed specification with in-process quality checks. Batch color certification swatches are retained for your records. Step 6 - Delivery: Finished panels are packed per specification and shipped with full documentation. Throughout the process, a dedicated project coordinator is your single point of contact for questions, changes, and updates. Typical timeline from specification confirmation to dispatch: 5–7 days for standard stock, 15–25 days for custom color and specification orders.
Q: 8. How does installation method vary with panel specification?
A: Installation method is matched to your panel specification for optimal results:
• Lightweight panels (6–10mm): Adhesive bonding to prepared substrates or clip-on track system over existing walls - fastest method, ideal for renovation projects where existing wall surfaces are retained
• Standard wall panels (10–15mm): Concealed Z-clip or aluminum track mounting - mechanical connection with built-in leveling, removable panels for behind-wall access, the most common specification for commercial and residential wall cladding
All methods are dry, clean, and VOC-free with no curing or drying time. Panels arrive pre-finished - your specified color, edge profile, and surface texture are complete, requiring only mounting on site. We provide installation guides and mounting system specifications matched to your panel configuration. For large or complex projects, our technical team can provide on-site training for the installation crew during the first day of installation. The combination of pre-finishing and matched mounting systems typically reduces total wall installation time by 40–60% compared to traditional multi-trade wall construction.
Q: 9. What is the typical production lead time?
A: • Standard stock colors in standard sizes: 5–7 working days
• Custom RAL/Pantone color or custom wood grain finish: 15–25 working days (includes color sample approval stage)
• Custom size, custom thickness, or multi-parameter custom specification: 20–30 working days (includes specification review and pre-production sample if required)
Actual lead times depend on current order volume and production schedule. Rush orders can often be accommodated - please inform our team of your deadline when placing the order. We will confirm a precise delivery schedule in the sales contract.
Q: 10. How are the panels packaged and shipped?
A: Custom packaging is available to match your logistics requirements. Standard packaging: Each panel is individually wrapped in PE protective film with peel-off backing, flat-stacked with foam interlayers on fumigated wooden pallets, wrapped in weather-resistant outer film, and secured with corner protectors and strapping bands. Multi-color orders are packed with clearly labeled color separators for on-site distribution. For export projects, we offer reinforced crating for containerized sea freight. For local projects with direct site delivery, we offer simplified protective wrapping to reduce packaging waste. Each pallet label includes project name, color code, panel dimensions, quantity, and batch number for full traceability.
Shipping options:
• Sea freight: FCL (20GP/40HQ) or LCL - cost-effective for bulk commercial and multi-unit residential projects; flat-pack design maximizes container utilization
• Express courier: DHL, FedEx, UPS - for sample kits, color swatches, small orders, and urgent project shipments
• Rail freight: Available for Europe and Asia routes - suitable for mid-volume regular supply, faster than sea freight at competitive rates
We partner with global freight forwarders experienced in construction material and architectural product logistics. All shipments include complete documentation: Class A fire certificates, zero-formaldehyde test reports (EN 717-1), color certification swatches, installation guides specific to your panel configuration, and material safety data sheets. Shipments are fully insured with door-to-door tracking. For ongoing supply programs (hotel chains, retail rollouts, multi-phase developments), we can establish scheduled production slots and phased delivery programs aligned with your construction calendar. We recommend ordering 3–5% spare panels for each custom specification to cover future modifications, additions, or accidental damage - we guarantee exact specification matching for reorders within 5 years, including custom colors and custom sizes.
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